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Polypropylene01-Nov-2024
HOUSTON (ICIS)–LyondellBasell could make a
final investment decision (FID) in 2026 on a
second chemical recycling plant, which it may
build in the US at its refinery site in
Houston, the CEO said on Friday.
“FID, for the final step, I would expect that
to happen in 2026,” said Peter Vanacker,
LyondellBasell CEO. He made his comments during
an earnings conference call.
The chemical recycling plant would feature
LyondellBasell’s MoReTec process technology.
The plant could produce 100,000 tonnes/year of
cracker feedstock.
If LyondellBasell moves ahead with the MoReTec
plant, it could be part of a larger project
that would convert the Houston refinery into a
sustainability hub.
The refinery’s existing hydrotreaters would be
retrofitted so they could upgrade the output
from the MoReTec unit as well as from
third-party recycling plants. Once upgraded,
the feedstock could be shipped by pipeline to
LyondellBasell’s cracker operations in nearby
Channelview, where it will be converted into
olefins.
Those olefins would be polymerized to produce
circular polyolefins, which LyondellBasell
would market under its CirculenRevive
brand.
LyondellBasell could also retrofit other units
at the refinery that would convert renewable
material into distillates and feedstock that
the company could process in its crackers.
LyondellBasell could market the resulting
polymers under its CirculenRenew
brand.
LyondellBasell did not provide details about
the source of these renewable feedstocks.
However, one source could be
a storage and logistics hub in Harvey,
Louisiana, that is being developed by Kinder
Morgan and Finnish refiner Neste. The
hub collects used cooking oil and other
renewable feedstock, and it could be expanded
at Neste’s option.
Neste pioneered the production of naphtha from
renewable feedstock, and the Houston refinery
is a short distance by sea from Harvey.
In the future, the hydrogen that LyondellBasell
would need for upgrading recycled and renewable
feedstock could come from nearby blue and green
hydrogen projects.
LyondellBasell, Air Liquide, Chevron and Uniper
are part
of a consortium that is evaluating sites for a
hydrogen and ammonia project on the
Gulf Coast. The Houston refinery is
the top choice for the site.
More hydrogen could come from the
proposed Houston HyVelocity Hub. It is among
the hubs participating in the Department of
Energy’s Regional Clean Hydrogen Hubs program.
SHUTDOWN OF HOUSTON REFINERY IN
Q1In January, LyondellBasell
will start shutting down the first crude
distillation unit and coker train at the
refinery.
In February, the company will begin shutting
down the second crude distillation unit and
coker train, the fluid catalytic cracking (FCC)
unit and other ancillary units.
The refinery does not have a catalytic
reformer.
CONSTRUCTION STARTS AT GERMAN RECYCLNG
PLANTIn September,
LyondellBasell started construction at its
MoReTec 1 plant in Wesseling, Germany, which
will have a capacity of 50,000 tonnes/year and
which should start up in 2026.
Vanacker said the plant has a
plastic-to-plastic yield of more than 80%. It
can use 100% renewable power.
Thumbnail photo: Plastic which can be
recycled. (By Allison
Dinner/EPA-EFE/Shutterstock)
Recycled Polyethylene Terephthalate01-Nov-2024
LONDON (ICIS)–Senior Editor for Recycling,
Matt Tudball, discusses the latest developments
in the European recycled polyethylene
terephthalate (R-PET) market, including:
FD NWE colourless flake under downward
pressure for November
Views divided, some see stability, others
see softer prices
PET tray demand suffering in Q4
Reductions ahead of SUPD paints negative
picture for legislation
Crude Oil01-Nov-2024
SINGAPORE (ICIS)–South Korea’s petrochemicals
exports in October rose by 10.2% year on year
to $4.0 billion, reversing a two-month decline,
official data showed on Friday.
The country’s overall exports for the month
rose by 4.6% year on year to $57.5 billion,
growing for the 13th month in a row, while
imports were up by 1.7% at $54.4 billion, the
Ministry of Trade, Industry and Energy (MOTIE)
said in a statement.
The trade balance stood at a surplus of $3.17
billion.
South Korea’s energy imports decreased 6.7%
year on year due to lower
international crude prices.
Ten out of 15 major export items posted growth
in October.
Semiconductor exports surged 40.3% year on year
to a record high of $12.5 billion last month,
while exports of petroleum products decreased
34.9% year on year to $3.4 billion on a
decrease in unit price brought about by cooled
oil prices.
Meanwhile, automobile exports grew 5.5% year on
year to $6.2 billion.
By region, Korea’s exports to five of its nine
major destinations increased in October.
Exports to China grew 10.9% year on year to
$12.2 billion, the highest in 25 months since
September 2022, as demand for semiconductors
and petrochemicals surged.
US-bound exports hit $10.4 billion, up by 3.4%
year on year, while exports to the EU rose by
5.7% to $5.3 billion.
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Ethylene01-Nov-2024
SINGAPORE (ICIS)–Asahi Kasei’s April-September
2024 net income increased nearly doubled,
thanks to strong sales across business
segments, the Japanese producer said on Friday.
in billion yen (Y)
Apr-Sept 2024
Apr-Sept 2023
% change
Net sales
1,490.3
1,345.9
10.7
EBITDA
197.5
144.7
36.5
Operating income
108.9
55.9
94.9
Net income
60.2
30.8
95.3
Its material business reported strong earnings
due to firm demand in the semiconductor and
electronics markets.
The segment’s fiscal H1 operating income surged
to Japanese yen (Y) 50.2 billion ($329
million) from Y17.7 billion in the previous
corresponding period, with sales surging by
12.4% to Y685.7 billion.
Asahi Kasei revised up its year-to-March 2025
net income forecast to Y110 billion, more than
double the Y43.8 billion profit recorded in the
previous fiscal year.
It expects operating margin to improve on
higher petrochemical market prices.
($1 = Y152.5)
Thumbnail image: At a semiconductor device
manufacturing enterprise in Binzhou City
in Shandong, China – 18 July 2023.
(Costfoto/NurPhoto/Shutterstock)
Polyethylene01-Nov-2024
SINGAPORE (ICIS)–Click here to see the
latest blog post on Asian Chemical Connections
by John Richardson: Understanding chemicals and
polymers demand during the 1992-2021 Chemicals
Supercycle was easy, firstly, because demand
always boomed and secondly, because these
were the dominant factors shaping markets:
Lots of young people moving to the cities in
China to make goods for export followed by
China’s enormous debt and speculation bubble
from 2009 onwards, which was mainly centered on
real estate.
Now, as the future of demand growth is in the
Developing World ex-China, we need to
understand hundreds of different countries.
Before you get carried away with excitement,
ICIS analysis suggests this: Developing World
ex-China demand cannot do anything over as long
as perhaps the next seven years to
substantially absorb all-time high levels of
oversupply.
Why the oversupply? Because too many people
missed the build-up of demographic and debt
challenges in China and didn’t react quickly
enough when the 2021 Evergrande Moment arrived.
This is a lesson for how we analyze the
Developing World ex-China.
Focusing on polypropylene (PP) as an example:
Despite the Developing World ex-China’s much
bigger population of around six billion versus
China’s population of some 1.4 billion, ICIS
still expects that by 2030, Developing World
ex-China’s demand will be some 8 million tonnes
lower than China’s.
The ICIS base case assumes that global PP
capacity exceeding demand will average 25
million tonnes a year in 2021-2024. This
compares with just 5 million tonnes a year
during the 1992-2021 Chemicals Supercycle.
Global operating rates averaged 87% in
1992-2023. But given this oversupply, our
forecast for 2024-2030 is 77%. To achieve 87%,
assuming our base case assumption for
production is right (the same as demand),
capacity would have to grow by an average 2.2m
tonnes a year versus our base case of 4.8
million tonnes.
As feedstock-advantaged producers such as those
in the Middle East are likely to press ahead
with projects, and as China may continue to add
more capacity, capacity growth of 2.2 million
tonnes a year implies closures of plants
elsewhere.
The ICIS base assumes 4% average annual PP
demand growth in China in 2024-2030 when 2%, in
my view, is more likely. If 2% growth were to
happen, and demand growth in the other regions
was the same as our base case, capacity growth
would need to be just 1.4 million tonnes year
to achieve an 87% operating rate in 2024-2030.
Let’s next take 2% off Chinese growth and add
this to our base case forecast for the
Developing World ex-China. Capacity would still
have to grow by just 1.9 million tonnes a year
to achieve an 87% operating rate in 2024-2030
compared with, as mentioned earlier, our base
case assumption of capacity growth of 4.8
million tonnes.
While, as I said, the Developing World ex-China
offers long-term big opportunities, we should
keep in mind the words of Mark Twain: “History
doesn’t repeat itself, but it often rhymes”.
Editor’s note: This blog post is an opinion
piece. The views expressed are those of the
author, and do not necessarily represent those
of ICIS.
Ammonia31-Oct-2024
HOUSTON (ICIS)–Fertilizer producer Atlas Agro
announced it has signed a memorandum of
understanding (MOU) with renewable energy
company Casa dos Ventos with a goal of
utilising wind and solar projects to supply
renewable energy for green fertilizer produced
using green hydrogen.
The company said the partnership seeks to
combine the competitiveness of Casa dos Ventos’
renewable portfolio and solutions to produce
hydrogen at Atlas Agro’s Uberaba fertilizer
plant, contributing to the expansion of the
renewable energy matrix and the sustainability
of Brazilian agriculture.
The Atlas Agro project is expected to start
commercial operations in 2028 with the capacity
to produce approximately 530,000 short
tons/year of green ammonium nitrate, considered
essential for reducing carbon emissions in
agricultural production.
The plant will require an average of 300
megawatt of renewable energy, which will be
supplied by Casa dos Ventos.
The project aims not only to produce a more
sustainable input, but also to reduce Brazil’s
dependence on imports as the country is
currently the largest global importer with an
estimated 41 million short tons arriving in
2023.
“Atlas Agro’s mission is to decarbonize global
nitrogen production. Cost-competitive and
reliable energy is the basis for producing
sustainable nitrogen fertilizers at affordable
prices for local farmers,” said Knut Karlsen,
Atlas Agro Brazil president.
“We are excited to partner with Casa dos Ventos
to bring green and locally produced nitrogen
fertilizers to Brazilian agriculture.”
Potassium Chloride (MOP)31-Oct-2024
HOUSTON (ICIS)–Australian Kore Potash
announced it has finalised the agreement on the
engineering, procurement and construction (EPC)
contract for the Kola project with PowerChina
International Group Limited (PowerChina) on 28
October.
Kore Potash and PowerChina are now working
towards convening a date which is currently set
for 19 November for the signing ceremony with
the Minister of Mines and other officials in
the Republic of Congo-Brazzaville.
In an update on financing, the company said it
continues to work with the Summit Consortium to
provide for the construction cost and is
intended to be based on royalty and debt
finance.
Kore Potash added that the financing parties
have confirmed their ongoing strong interest
and has advised that the term sheet will be
provided within three months of the execution
of the EPC contract.
The company does plan to conduct a small
capital fund raise in November to finance
working capital.
Kola is expected to be designed with the
capability to produce 2.2 million tonnes/year
of granular muriate of potash (MOP) over an
initial 31-year life.
Speciality Chemicals31-Oct-2024
BARCELONA (ICIS)–More chemical industry
leaders are making bold strategic decisions to
combat a multi-year downturn, driving their
companies to focus on areas where they can
seize a competitive advantage.
China-driven overcapacity could imbalance
global supply/demand until 2030
Need for large-scale capacity closures to
balance market
Industry has reached turning point
Companies can choose to focus on
commodities or become specialty/low carbon
players
CEOs waking up to the need for a radical
examination of their assets and strategies
A trickle of announcements about closures
and restructurings turning into a flood
leaders such as BASF, Dow, LyondellBasell,
Versalis take bold steps to reduce their
commodity footprint in Europe
In this Think Tank podcast, Will
Beacham interviews ICIS Insight
Editor Nigel Davis, ICIS
Senior Consultant Asia John
Richardson and Paul
Hodges, chairman of New Normal
Consulting.
This is the audio version of a special ICIS
Think Tank Live webinar (see below) recorded on
30 October.
Editor’s note: This podcast is an opinion
piece. The views expressed are those of the
presenter and interviewees, and do not
necessarily represent those of ICIS.
ICIS is organizing regular updates to help
the industry understand current market trends.
Register here.
Read the latest issue of ICIS
Chemical Business.
Read Paul Hodges and John Richardson’s
ICIS
blogs.
Ethylene31-Oct-2024
SINGAPORE (ICIS)–Thailand’s Siam Cement Group
(SCG) will invest $700 million to pave the way
for Vietnam’s first integrated petrochemical
complex to use US ethane as feedstock for
production.
Project completion slated in
end-2027
Ethane to account for as much as
two-thirds of LSP cracker feedstock
Bulk of investments go toward
handling/storage of ethane
The project, which will mean increased
feedstock diversification for its wholly owned
Vietnamese subsidiary Long Son Petrochemicals
(LSP), is expected to be completed by the end
of 2027, SCG said in a bourse filing on 30
October.
LSP is currently working with Vietnamese
authorities to acquire necessary certificates
and permits to build storage and supporting
facilities at the complex in Bah Ria-Vung Tao
province in southeastern Vietnam.
The cracker at the site can produce 950,000
tonnes/year of ethylene, 400,000 tonnes/year of
propylene, and 100,000 tonnes/year of butadiene
(BD).
Once the ethane enhancement project is
completed, LSP will be able to utilize ethane
for as much as two thirds of its total
feedstock, in addition to propane and naphtha.
By utilizing imported ethane from the US as raw
material, “LSP can significantly enhance its
competitiveness through lower feedstock cost
and flexibility, while also lowering carbon
emissions”, SCG said.
Majority of the investment will go toward
handling and storage of the ethane feedstock,
which requires temperature as low as minus
90-degree Celsius, it said.
LSP was completed at a cost of $5.2 billion
whose commercial operations began on 30
September 2024 “following a comprehensive test
period”, SCG said.
The Thai conglomerate first announced the plan
to use US ethane as feedstock for LSP in
September, noting that over the past three
years, its average price has been lowered by
around 40% compared with those of naphtha and
propane.
Most crackers in Asia use naphtha as feedstock
whose prices track highly volatile upstream
crude movement.
“In light of the existing petrochemical trough
with historical low margin, and current
volatile global economic environment, LSP is
closely monitoring the market situation and
will adjust the run rate of its operation
during this challenging period for
petrochemical business,” SCG said.
Focus article by Pearl
Bantillo
(adds details throughout)
Initial reporting by Fanny Zhang
Thumbnail image: Container cargo ships
unload at a port in Hai Phong, Vietnam on 25
May 2015. (Minh Hoang/EPA/Shutterstock)
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