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Polyethylene01-Nov-2024
SINGAPORE (ICIS)–Click here to see the
latest blog post on Asian Chemical Connections
by John Richardson: Understanding chemicals and
polymers demand during the 1992-2021 Chemicals
Supercycle was easy, firstly, because demand
always boomed and secondly, because these
were the dominant factors shaping markets:
Lots of young people moving to the cities in
China to make goods for export followed by
China’s enormous debt and speculation bubble
from 2009 onwards, which was mainly centered on
real estate.
Now, as the future of demand growth is in the
Developing World ex-China, we need to
understand hundreds of different countries.
Before you get carried away with excitement,
ICIS analysis suggests this: Developing World
ex-China demand cannot do anything over as long
as perhaps the next seven years to
substantially absorb all-time high levels of
oversupply.
Why the oversupply? Because too many people
missed the build-up of demographic and debt
challenges in China and didn’t react quickly
enough when the 2021 Evergrande Moment arrived.
This is a lesson for how we analyze the
Developing World ex-China.
Focusing on polypropylene (PP) as an example:
Despite the Developing World ex-China’s much
bigger population of around six billion versus
China’s population of some 1.4 billion, ICIS
still expects that by 2030, Developing World
ex-China’s demand will be some 8 million tonnes
lower than China’s.
The ICIS base case assumes that global PP
capacity exceeding demand will average 25
million tonnes a year in 2021-2024. This
compares with just 5 million tonnes a year
during the 1992-2021 Chemicals Supercycle.
Global operating rates averaged 87% in
1992-2023. But given this oversupply, our
forecast for 2024-2030 is 77%. To achieve 87%,
assuming our base case assumption for
production is right (the same as demand),
capacity would have to grow by an average 2.2m
tonnes a year versus our base case of 4.8
million tonnes.
As feedstock-advantaged producers such as those
in the Middle East are likely to press ahead
with projects, and as China may continue to add
more capacity, capacity growth of 2.2 million
tonnes a year implies closures of plants
elsewhere.
The ICIS base assumes 4% average annual PP
demand growth in China in 2024-2030 when 2%, in
my view, is more likely. If 2% growth were to
happen, and demand growth in the other regions
was the same as our base case, capacity growth
would need to be just 1.4 million tonnes year
to achieve an 87% operating rate in 2024-2030.
Let’s next take 2% off Chinese growth and add
this to our base case forecast for the
Developing World ex-China. Capacity would still
have to grow by just 1.9 million tonnes a year
to achieve an 87% operating rate in 2024-2030
compared with, as mentioned earlier, our base
case assumption of capacity growth of 4.8
million tonnes.
While, as I said, the Developing World ex-China
offers long-term big opportunities, we should
keep in mind the words of Mark Twain: “History
doesn’t repeat itself, but it often rhymes”.
Editor’s note: This blog post is an opinion
piece. The views expressed are those of the
author, and do not necessarily represent those
of ICIS.
Ammonia31-Oct-2024
HOUSTON (ICIS)–Fertilizer producer Atlas Agro
announced it has signed a memorandum of
understanding (MOU) with renewable energy
company Casa dos Ventos with a goal of
utilising wind and solar projects to supply
renewable energy for green fertilizer produced
using green hydrogen.
The company said the partnership seeks to
combine the competitiveness of Casa dos Ventos’
renewable portfolio and solutions to produce
hydrogen at Atlas Agro’s Uberaba fertilizer
plant, contributing to the expansion of the
renewable energy matrix and the sustainability
of Brazilian agriculture.
The Atlas Agro project is expected to start
commercial operations in 2028 with the capacity
to produce approximately 530,000 short
tons/year of green ammonium nitrate, considered
essential for reducing carbon emissions in
agricultural production.
The plant will require an average of 300
megawatt of renewable energy, which will be
supplied by Casa dos Ventos.
The project aims not only to produce a more
sustainable input, but also to reduce Brazil’s
dependence on imports as the country is
currently the largest global importer with an
estimated 41 million short tons arriving in
2023.
“Atlas Agro’s mission is to decarbonize global
nitrogen production. Cost-competitive and
reliable energy is the basis for producing
sustainable nitrogen fertilizers at affordable
prices for local farmers,” said Knut Karlsen,
Atlas Agro Brazil president.
“We are excited to partner with Casa dos Ventos
to bring green and locally produced nitrogen
fertilizers to Brazilian agriculture.”
Potassium Chloride (MOP)31-Oct-2024
HOUSTON (ICIS)–Australian Kore Potash
announced it has finalised the agreement on the
engineering, procurement and construction (EPC)
contract for the Kola project with PowerChina
International Group Limited (PowerChina) on 28
October.
Kore Potash and PowerChina are now working
towards convening a date which is currently set
for 19 November for the signing ceremony with
the Minister of Mines and other officials in
the Republic of Congo-Brazzaville.
In an update on financing, the company said it
continues to work with the Summit Consortium to
provide for the construction cost and is
intended to be based on royalty and debt
finance.
Kore Potash added that the financing parties
have confirmed their ongoing strong interest
and has advised that the term sheet will be
provided within three months of the execution
of the EPC contract.
The company does plan to conduct a small
capital fund raise in November to finance
working capital.
Kola is expected to be designed with the
capability to produce 2.2 million tonnes/year
of granular muriate of potash (MOP) over an
initial 31-year life.
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Speciality Chemicals31-Oct-2024
BARCELONA (ICIS)–More chemical industry
leaders are making bold strategic decisions to
combat a multi-year downturn, driving their
companies to focus on areas where they can
seize a competitive advantage.
China-driven overcapacity could imbalance
global supply/demand until 2030
Need for large-scale capacity closures to
balance market
Industry has reached turning point
Companies can choose to focus on
commodities or become specialty/low carbon
players
CEOs waking up to the need for a radical
examination of their assets and strategies
A trickle of announcements about closures
and restructurings turning into a flood
leaders such as BASF, Dow, LyondellBasell,
Versalis take bold steps to reduce their
commodity footprint in Europe
In this Think Tank podcast, Will
Beacham interviews ICIS Insight
Editor Nigel Davis, ICIS
Senior Consultant Asia John
Richardson and Paul
Hodges, chairman of New Normal
Consulting.
This is the audio version of a special ICIS
Think Tank Live webinar (see below) recorded on
30 October.
Editor’s note: This podcast is an opinion
piece. The views expressed are those of the
presenter and interviewees, and do not
necessarily represent those of ICIS.
ICIS is organizing regular updates to help
the industry understand current market trends.
Register here.
Read the latest issue of ICIS
Chemical Business.
Read Paul Hodges and John Richardson’s
ICIS
blogs.
Ethylene31-Oct-2024
SINGAPORE (ICIS)–Thailand’s Siam Cement Group
(SCG) will invest $700 million to pave the way
for Vietnam’s first integrated petrochemical
complex to use US ethane as feedstock for
production.
Project completion slated in
end-2027
Ethane to account for as much as
two-thirds of LSP cracker feedstock
Bulk of investments go toward
handling/storage of ethane
The project, which will mean increased
feedstock diversification for its wholly owned
Vietnamese subsidiary Long Son Petrochemicals
(LSP), is expected to be completed by the end
of 2027, SCG said in a bourse filing on 30
October.
LSP is currently working with Vietnamese
authorities to acquire necessary certificates
and permits to build storage and supporting
facilities at the complex in Bah Ria-Vung Tao
province in southeastern Vietnam.
The cracker at the site can produce 950,000
tonnes/year of ethylene, 400,000 tonnes/year of
propylene, and 100,000 tonnes/year of butadiene
(BD).
Once the ethane enhancement project is
completed, LSP will be able to utilize ethane
for as much as two thirds of its total
feedstock, in addition to propane and naphtha.
By utilizing imported ethane from the US as raw
material, “LSP can significantly enhance its
competitiveness through lower feedstock cost
and flexibility, while also lowering carbon
emissions”, SCG said.
Majority of the investment will go toward
handling and storage of the ethane feedstock,
which requires temperature as low as minus
90-degree Celsius, it said.
LSP was completed at a cost of $5.2 billion
whose commercial operations began on 30
September 2024 “following a comprehensive test
period”, SCG said.
The Thai conglomerate first announced the plan
to use US ethane as feedstock for LSP in
September, noting that over the past three
years, its average price has been lowered by
around 40% compared with those of naphtha and
propane.
Most crackers in Asia use naphtha as feedstock
whose prices track highly volatile upstream
crude movement.
“In light of the existing petrochemical trough
with historical low margin, and current
volatile global economic environment, LSP is
closely monitoring the market situation and
will adjust the run rate of its operation
during this challenging period for
petrochemical business,” SCG said.
Focus article by Pearl
Bantillo
(adds details throughout)
Initial reporting by Fanny Zhang
Thumbnail image: Container cargo ships
unload at a port in Hai Phong, Vietnam on 25
May 2015. (Minh Hoang/EPA/Shutterstock)
Crude Oil31-Oct-2024
SINGAPORE (ICIS)–State-owned energy companies
Saudi Aramco and Vietnam Oil and Gas Group
(Petrovietnam) will explore opportunities in
storage, supply and trading of energy and
petrochemical products.
The two companies signed a collaboration
framework agreement during a state visit of
Vietnam Prime Minister Pham Minh Chinh to Saudi
Arabia on 30 October, Aramco said in a
statement.
“This agreement lays the foundation for
potential collaboration across the hydrocarbon
value chain,” Aramco downstream president
Mohammed Al Qahtani said.
“We look forward to exploring
multiple opportunities with Petrovietnam that
complement Aramco’s global downstream
ambitions, contribute to Petrovietnam’s own
strategy, and reinforce Asia’s importance in
global energy and petrochemicals markets,” he
said.
Saudi Aramco, which is the world’s biggest
crude exporter, has been diversifying its
business by heavily investing in
petrochemicals.
Vietnam is one of the fast-growing emerging
economies in southeast Asia. It recently
started up its first integrated petrochemical
complex, which is operated by Long Son
Petrochemical – a wholly owned subsidiary of
SCG (Siam Cement Group) Chemicals.
Ammonia30-Oct-2024
HOUSTON (ICIS)–CF Industries said in its
latest nitrogen fertilizer market outlook
global pricing was supported in the third
quarter of 2024 by strong global demand, lower
supply availability due to natural gas
shortages, China’s absence in urea exports and
planned maintenance activities in the Middle
East.
The US fertilizer producer said that in the
near-term their management expects the global
supply-demand balance to remain constructive,
as inventories globally are believed to be
below average and energy spreads continue to be
significant between North America and high-cost
production in Europe.
CF said for North America that while grains
prices are under pressure from expected high
crop production it is their belief that the
fall ammonia application season for the US and
Canada will be positive if weather is
favorable.
US crop returns for 2025 are forecast at
similar levels to 2024, which is expected to
support stable planted corn acres year on year.
The producer said over the medium-term,
significant energy cost differentials between
North American producers and high-cost
producers in Europe and Asia are expected to
persist.
As a result, CF believes the global nitrogen
cost structure will remain supportive of strong
margin opportunities for low-cost North
American producers.
Looking at Brazil the producer said through
September 2024 that urea imports to the country
were 5.4 million tonnes, 13% higher than
through the same period in 2023.
CF said Brazil is expected to import 2.0-2.5
million tonnes of urea in the fourth quarter
due to forecast higher planted corn acres and
nominal domestic production.
For India the company feels there is
significant urea import requirements remaining
through March 2025 due to favorable weather for
rice, wheat and other crop production as well
as lower-than-targeted domestic urea production
driving greater import need.
Regarding Europe CF said there is approximately
20% of ammonia and urea capacity which was
reported in shutdown or curtailment modes as of
September 2024.
The company said management believes that
ammonia operating rates and overall domestic
nitrogen product output in Europe will remain
below historical averages over the long-term
given the region’s status as the global
marginal producer.
For China the producer noted that the ongoing
urea export controls by the government
continues to limit urea export availability
from the country. Through September 2024, China
has exported 254,000 tonnes of urea, 91% lower
than the same period in 2023.
In Russia the company said the urea exports
have increased by 5% this year due to the
start-up of new urea granulation capacity and
the willingness of certain countries to
purchase Russian fertilizer, including Brazil
and the US.
Exports of ammonia are expected to rise with
the completion of the country’s Taman port
ammonia terminal though CF noted that annual
ammonia export volumes are projected to remain
below pre-war levels.
Looking at the longer-term view of nitrogen the
producer is expecting the global supply-demand
balance to tighten as global capacity growth
over the next four years is not projected to
keep pace with expected global lift in demand
of approximately 1.5% per year.
As far as global production CF said it is
expected to remain constrained by continued
challenges related to cost and availability of
natural gas.
Speciality Chemicals30-Oct-2024
HOUSTON (ICIS)–SI Group completed another debt
exchange, which led Fitch Ratings to determine
that the company defaulted again, the ratings
agency said on Wednesday.
Fitch considered SI Group’s offering a
distressed debt exchange and found that
the company was once more in restricted
default. Fitch has since rated SI Group CCC,
which is four notches above default.
During the first half of 2024, SI Group saw
declines in sales and earnings before interest,
tax, depreciation and amortization (EBITDA),
Fitch said. The declines were caused by weak
demand, destocking in 2023 and increased
competition from new plants in China.
Sales volumes should remain low and free cash
flow should remain negative throughout Fitch’s
forecast horizon. SI Group could face a
liquidity crisis, and it may need fresh
third-party support within the next 24 months,
Fitch said.
SI Group makes specialty chemicals used in
coatings, adhesives, sealants and elastomers
(CASE) as well as in lubricants, fuels,
surfactants and polymers.
Other chemical companies
are also coming under increased stress from
low-cost imports.
INEOS Styrolution plans to shut down a plant in
Addyston, Ohio state, US, that makes
acrylonitrile butadiene styrene (ABS) and
styrene acrylonitrile (SAN). Decommissioning
will start in the second quarter of 2025.
INEOS Styrolution is also permanently shutting
down a styrene plant in Sarnia, Ontario
province, Canada. That plant was idled earlier
this year after complaints about benzene
emissions, which led to a dispute with
regulators.
In addition, China, once a key outlet for North
American styrene, has added significant styrene
capacity over the past three years.
Additional reporting by John Donnelly
Ammonia30-Oct-2024
HOUSTON (ICIS)–US LSB Industries said it was
able to complete a successful turnaround of
their Pryor, Oklahoma, fertilizer facility.
The company said in a third quarter update that
the investments at Pryor were focused
not only on improving its reliability and daily
ammonia production volume, but also included
the debottlenecking of the facility’s urea
plant.
LSB expects this effort will result in an
incremental of 75,000 short tons annually of
UAN output.
At the El Dorado, Arkansas, facility the
producer said it completed the construction of
an additional 5,000 short tons of nitric acid
storage which is providing the ability to
capitalize on incremental sales opportunities
not previously available.
A turnaround at the Cherokee, Alabama, facility
will take place this November and a turnaround
at El Dorado is scheduled for the third quarter
of 2025, with the primary goal being increased
volumes.
LSB said it continues to make progress on its
two energy transition projects and is expecting
to start producing low carbon products at El
Dorado beginning in 2026 pending regulatory
approval.
Regarding the Houston Ship Channel project, the
company said it has completed the pre-front end
engineering design and is working through the
results as well as engaging with potential
customers and preparing to select an
engineering contractor for the final study.
It expects to start that effort during the
first half of 2025 with completion by mid-2026.
Looking at fertilizer market conditions the
producer said the ammonia market is healthy,
and pricing has been strong driven by many
factors including tight US supply dynamics
along with geopolitical concerns and extended
turnarounds and outages reducing global
inventories
LSB also cited the delayed start-up of new
production capacity in the US Gulf and an
export terminal in Russia
For UAN the producer said pricing remains solid
due to low inventories in the distribution
channel following both spring applications and
summer fill program with there being
historically low imports and strong exports
As it looks ahead it feels there is potential
pent-up demand at the retailer and producer
level which could lead to favorable order
volumes and pricing in the first half of 2025.
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